Compressed Air | Up to 80 PSI |
Requirements
Chemical Concentrate |
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Water | |
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Temperature | up to 160°F |
Pressure | 35 to 125 PSI |
Flow | 10.6 GPM @ 40 PSI |
Supply Line | 3/4" |
Compressed Air | Up to 80 PSI |
Overview
The 10 GPM High Flow Level Masterâ„¢ is a water driven chemical proportioner that will automatically refill a customer-supplied tank with ready-to-use chemical solution. When the solution in the tank drops below a pre-set level, the float valve triggers an air-activated solenoid to start the flow of water. Using city water pressure (35 - 125 PSI), this venturi injection system draws and blends chemical concentrate into the 10.6 GPM @ 40 PSI water stream to create an accurately diluted solution. The system cycles continuously and a secondary fail-safe float prevents overfilling.
Safety & Operational Precautions
To Install (refer to diagram on next page)
Backflow prevention: Follow all local codes for preventing backflow into the water supply before installing / operating equipment.
Set the chemical dilution ratio by threading one of the color coded metering tips into each chemical check valve. See chemical labels for dilution ratio recommendation or consult your chemical supplier.
To Operate
Secondary Fail-Safe Valve Reset Procedure
Metering Tip Selection | ||
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Metering Tip Color |
OZ/MIN |
Dilution Ratio |
Brown | 0.56 | 2423:1 |
Clear | 0.88 | 1542:1 |
Bright Purple | 1.38 | 983:1 |
White | 2.15 | 631:1 |
Pink | 2.93 | 463:1 |
Corn Yellow | 3.84 | 353:1 |
Dark Green | 4.88 | 278:1 |
Orange | 5.77 | 235:1 |
Gray | 6.01 | 226:1 |
Light Green | 7.01 | 194:1 |
Med. Green | 8.06 | 168:1 |
Clear Pink | 9.43 | 144:1 |
Yellow Green | 11.50 | 118:1 |
Burgundy | 11.93 | 114:1 |
Pale Pink | 13.87 | 98:1 |
Light Blue | 15.14 | 90:1 |
Dark Purple | 17.88 | 76:1 |
Navy Blue | 25.36 | 54:1 |
Clear Aqua | 28.60 | 47:1 |
Black | 50.00 | 27:1 |
No Tip Ratio Up To: | 9.8:1 | |
The dilution ratios above are approximate values. Due to chemical viscosity, actual dilution ratios may vary. | ||
Formula | ||
GPM × 128 ÷ Desired Dilution Ratio = oz/min
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Unit Flow Rates | |
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PSI | GPM |
35 | 9.92 |
40 | 10.60 |
50 | 11.85 |
60 | 12.98 |
70 | 14.02 |
80 | 14.99 |
90 | 15.90 |
100 | 16.76 |
110 | 17.58 |
120 | 18.36 |
125 | 18.74 |
Troubleshooting Guide |
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Problem | Possible Cause / Solution | |
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Startup | Maintenance | |
A) Mixing station will not draw chemical. B) Dilution too strong. C) Dilution too weak. D) Primary float will not activate (does not fill) E) Primary float valve will not turn off (overfills or triggers secondary fail-safe float valve on double-float models) NOTE: This guide is for Air Level Masters used with High Flow Satellite Mixing Stations | 1, 4, 5 2 3, 4, 5 7, 9 6, 7, 8 |
9, 10, 11, 12, 16, 17 9, 10, 11, 12, 16, 17 13, 14, 15, 18 13, 14, 15, 18 |
Possible Cause / Solution | |
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Startup | Maintenance |
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PREVENTIVE MAINTENANCE: When the unit will be out of service for extended periods, place chemical tube(s) in water and flush the chemical out of the unit to help prevent chemical from drying out and causing build-up. Periodically check and clean chemical strainer and replace if missing. |